The Easy363S is a flexible, modular wire processing platform designed for diverse wire harness manufacturing needs. Built on a “base platform + multi-station combination” concept, it integrates core functions like cutting and stripping, with optional add-ons including crimping, waterproof plug assembly, and parallel stacking stations. Up to 4 stations can be installed on the base platform, and process combinations are fully configurable via software, offering exceptional customization for small to medium wire processing scenarios. Equipped with self-developed master-slave control modules and high-precision servo systems, it ensures stability, efficiency, and seamless scalability.
- Modular Flexibility: Supports 4 configurable stations (cutting, stripping, crimping, waterproof plug, etc.) for tailored process combinations.
- Ultra-Precision Performance: Servo-driven mechanisms with 23-bit absolute encoders deliver ±(0.2%+1mm) length repeatability and 0.1-15mm stripping length range.
- High Efficiency: Maximum wire feeding speed of 10m/s and 50m/s² acceleration, with reference capacity adapting to different wire lengths.
- Strong Compatibility: 30mm/40mm stroke crimping molds interchangeable via software setting, supporting 0.13-4mm² (AWG26-AWG10) wire diameters.
- Intelligent Connectivity: Custom C++ software with database storage, enabling cross-machine data sharing and multi-system integration.
- Gentle Wire Handling: Belt-driven feeding system prevents wire sheath damage, with full closed-loop control for stable feeding length.
- Servo crimping machine (40KN crimping force, automatic mold height adjustment)
- Visual appearance inspection (flying wire, insulation crimping, stripping length measurement)
- Core wire strand breakage monitoring
- Terminal height measurement (reduces setup material waste)
- Main control board: Self-developed
- Pressure analysis system: Self-developed
- Servo system: Co-developed
- Cylinders: Airtac, Festo
- Solenoid valves: CKD
- Pressure gauges/regulators: SMC
- Inverters: Mitsubishi
- Bearings: SKF, NSK
- Software: Self-developed
- Display: Philips
