40T Servo Terminal Crimping Machine

  • High Precision: Servo-driven with ±0.03mm crimping accuracy.
  • Wide Compatibility: Handles 16-300mm² wires and diverse terminal molds.
  • Smart & Efficient: PLC control, 120+ program storage, 400-500 pcs/h efficiency.
  • Durable & Safe: Robust cast steel frame, safety monitoring features.
  • Energy-Saving: 75-80% energy reduction vs hydraulic presses, low-noise operation.

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Product Description

Product Overview

The 40T Servo Terminal Crimping Machine is a high-performance wire processing equipment designed for precision crimping of large cross-section terminals. Integrating advanced servo drive technology and intelligent control systems, it delivers exceptional accuracy, efficiency, and reliability, making it an ideal choice for demanding wire harness manufacturing in new energy, automotive, aerospace, and industrial electronics sectors . Paired with compatible crimping molds, it achieves seamless terminal processing with consistent quality.

Core Advantages

  1. Ultra-Precision Crimping: Servo-driven system ensures ±0.03mm crimping accuracy, with closed-loop control of force and position for uniform terminal quality .
  2. Intelligent Operation: Equipped with a high-definition touch screen and PLC control, supporting 120+ groups of program storage. One-click parameter adjustment and barcode scanning compatibility reduce setup time .
  3. High Efficiency & Versatility: Processes 400-500 pcs/h, compatible with 16-300mm² wire range and various terminal types (hexagonal, M-shape, quadrilateral crimping) .
  4. Energy-Saving & Quiet: Electric servo drive reduces energy consumption by 75-80% compared to hydraulic presses, operating at low noise for a comfortable working environment .
  5. Robust & Durable: High-strength cast steel frame with stress-relief treatment ensures structural rigidity; automatic lubrication system minimizes maintenance downtime .
  6. Mold Compatibility: Seamlessly matches specialized crimping molds, supporting quick changeover for different terminals without replacing the applicator .

Technical Specifications

ParameterDetails
Crimping Force40T
Crimping Range16~300mm² (depending on terminal/wire type)
Crimping Accuracy±0.03mm
Servo Motor Power4.5KW
Slider Stroke75mm
Operating Speed400~500 pcs/h (operator proficiency-dependent)
Power SupplyAC 380V 50/60Hz (or AC 220V optional)
Program Storage120+ groups
Dimensions (L×W×H)860×770×1960mm
Net WeightApprox. 550KG
Safety FeaturesEmergency stop switch, pressure monitoring, safety light curtain compatibility

Compatible Molds

  • Mold Type: Customizable for hexagonal, M-shape, and quadrilateral crimping
  • Applicable Terminals: Large tubular terminals, new energy terminals, battery terminals
  • Mold Material: High-strength alloy steel with wear-resistant coating
  • Changeover Time: Quick mold replacement without tool disassembly

Application Fields

  • New Energy Vehicles (EV wiring harness, charging gun/pile terminals)
  • Automotive Industry (engine wiring, chassis harnesses)
  • Aerospace & Rail Transit (high-reliability connectors)
  • Industrial Electronics & Medical Equipment (precision wire assemblies)

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